Primary Jaw & Cone Circuits

Jaw Crusher Plants Sized for Limestone Quarries and Hard-Rock Feed

Sandvik jaw crushers, cone crushers and vibrating screens are selected by feed size, closed-side setting and verified t/h curves — not brochure averages. Aggregate, mining and tunnelling buyers get CSS maps, liner wear forecasts and Tier 4 Final power packs in one engineering pack.

  • Feed size up to 1,200 mm primary jaw
  • Output 200–1,500 t/h plant classes
  • Engine Tier 4 Final / EU Stage V options
Build & Quote This Plant CSS & Capacity Curves (PDF)
Sandvik jaw crusher feeding cone circuit at limestone quarry

Configuration by Crushing Workflow

Switch tabs to compare recommended jaw opening, cone CSS, screen decks and rock-tool packages for the workflow your chief engineer actually runs. Each pane lists the hard parameters procurement managers put into tender sheets — feed size, discharge opening, vibration frequency and expected t/h under wet or dry feed.

PrimaryJaw crusher, 900–1,200 mm feed, single-toggle
SecondaryCone crusher CSS 19–32 mm for asphalt fraction
Screening3-deck vibrating screen, 16 / 22 / 32 mm mesh
Target350–800 t/h dry limestone circuit
PrimaryHeavy-duty jaw, manganese liner package
SecondaryCone crusher CSS 13–25 mm, high-throw
TertiaryImpact crusher option for cubical product
Target500–1,200 t/h hard-rock plant
Rock toolsTop-hammer / DTH bits matched to UCS
Muck crushCompact jaw + screen train for spoil
VibrationScreen RPM tuned for wet muck cake
DocsISO 21873 plant safety pack
PrimaryImpact crusher with magnetic separation
ScreeningScalping + fine decks for RCA fractions
WashOptional sand washing machine module
Target150–400 t/h urban C&D plant

Engineering Signals Aggregate Buyers Track

Six specification-led advantages that procurement managers and mechanical engineers verify during factory acceptance and first-month production audits.

Tier 4 Final Power Packs

Mobile crushing plants ship with EPA / EU Stage V diesel options and NOx + PM logs per serial number for site EHS files.

ISO 4406 Hydraulic Cleanliness

Cone and screen hydraulic packs leave the factory at 18/16/13 cleanliness with sample bottles for on-site trending.

Published CSS Curves

Cone crusher CSS versus product curve sheets are re-validated on the Sandvik test bench before every major liner revision.

8,000h Wear Planning

Jaw and cone liner kits are staged against abrasive index forecasts so quarry planners schedule swaps before t/h collapses.

22 Quarry-belt Parts Hubs

Undercarriage-free crushing fleets still need manganese, bearings and screen cloth — regional hubs target sub-18h MTTR.

ROPS / FOPS Operator Stations

Mobile plant cabs meet ISO plant-safety envelopes with cab noise targets under ISO 6395 measurement methods.

28,000+Crushing & screening units in field
70+Countries with active plants
22Regional parts hubs
8,000hTypical liner planning cycle

Field-engineer FAQ

What is the lead time from PO to on-site crushing plant commissioning?

Typical jaw + cone + screen trains: 16–20 weeks ex-works including foundation drawing review, plus a 7-day commissioning audit that locks CSS, screen RPM and conveyor tonnage meters against the purchase order.

Do Sandvik mobile plants meet EPA Tier 4 Final / EU Stage V?

Yes — regulated market packs ship Tier 4 Final / Stage V with DPF + SCR aftertreatment. Emissions sample logs follow ISO 8178 C1 cycle language for project EHS officers.

How do you price cone crusher liner kits versus full chamber rebuilds?

Liner-only kits usually land near 12–18% of new-chamber list when abrasive index and CSS history are shared. Full chamber rebuilds with eccentric bushings are quoted after a wear-survey scan.

How quickly can a field-service engineer reach a remote quarry?

Contracted sites inside our quarry-belt coverage target mean-time-to-repair under 18 hours, with manganese and screen cloth pre-staged when the service plan includes predictive liner rotation.

What hydraulic cleanliness do crushing packs ship at?

Factory target is ISO 4406 18/16/13. On-site sample kits and trend charts are included in Tier-2 aggregate service plans so reliability leads can prove fluid health before warranty disputes.

Can you help choose jaw crusher versus impact crusher for primary stage?

Yes — for Mohs ≤ 9 limestone with wide feed, jaw remains the durable primary. When asphalt cubicity drives the tender, a primary jaw plus impact secondary often beats a pure impact primary on wear cost.

Engineering Datasheets

Dusk quarry stockpile with Sandvik crushing plant conveyors

From Spec Sheet to First Ton — One Crushing Partner

Concept-to-commissioning support across jaw, cone, impact, screening and rock-tool fleets for aggregate and mining operators.

Talk to a Crushing Engineer